Specializing in produce nuggets made from chicken, but can also be made from other meats like turkey, pork, or fish.
The nugget production line is an industrial assembly system optimized for creating high volumes of breaded meat or meat-alternative nuggets. This automated line streamlines the entire process, from meat mixing and forming to breading, frying, and freezing, ensuring consistency and quality.
Poly nugget line features high efficiency which translates to lower production costs and a faster time-to-market for products. The line’s advanced technology also ensures adherence to food safety standards, reducing the risk of contamination. With the capability to produce a vast array of nugget types, this line is indispensable for food producers looking to scale up operations.
POLY FRENCH FRIES LINE SPECIFICATIONS
| Capacity (kg/h) | 100-1,500 |
| Raw Material | Meat, Seafood, Others |
| Finished Product | Burger Patty, Chicken Cutlet, Fillet, Meat Balls, etc. |
| Machine Material | Food grade SUS304 |
| Voltage (V) | 220/380 |
| Finished Product Thickness (mm) | 6-30 |
| Finished Product Max Diameter (mm) | 140-150 |
POLY NUGGET LINE PRODUCTION SHAPE
Fried Patty
Fried Nugget
Fried Legs
Fried Fillets
Fried Meatball
Fried Shrimp Balls
RAW MATERIAL SAMPLES POLY FRING LINE DEAL WITH
Poly chicken nugget frying production line can process a variety of raw materials, including:
Poultry
Chicken meat: This includes boneless whole meat (chicken breast, chicken leg, small breast), boneless cut meat (skinless breast chunks, skin-on leg chunks), bone-in meat (bone-in upper leg chops, chicken drumsticks), and combined meats (such as breastbone + large breast + small breast).
These raw materials are the most common processing objects on the production line and are suitable for making classic products such as boneless chicken tenders and fried chicken nuggets
Turkey and other poultry: Suitable for similar processing methods with adjusted seasoning and batter formulations.
Beef
Beef: Can be processed into beef jerky, etc., with adjustments to batter and frying parameters to achieve desired texture.
Fish and Seafood
Fish: Includes species like cod, sea bass, and catfish, which are battered and fried to maintain tenderness. Oil temperature controlled at 180°C or so is crucial for optimal results.
Seafood: Such as fish, shrimp, etc., which require brief high-temperature frying to preserve freshness.
Other Materials
Vegetables and snacks: Like potato chips, vegetable patties, and nuts (e.g., peanuts, sunflower seeds) can be processed with specialized coatings.
Dairy and soy products: Used in composite products like fish tofu and soy meat, enhancing flavor and texture.
Production Line Adaptability
Modern continuous frying lines support modular adjustments, including:
- Heating sources: Electric, natural gas, or thermal oil.
- Process combinations: Such as “fry→steam” for larger, bone-in products, or “fry→hot air roast” for drier textures.
- Temperature control: Precisely maintained between 150-190°C to ensure even cooking and minimal oil absorption.
These capabilities enable the production line to cater to diverse product requirements while maintaining quality and efficiency.
HOT SALE LINE PRODUCTION UNITS FOR SALE
Batter Mixer
Stir powders, additives with water into a uniform slurry
Chopping Machine
Chop the meat, chicken, broken bones, etc into minced meat or meat puree
Meat Vacuum Tumblar
Maximize the saturation of the spices and brine into the meat
Small Forming Machine
Mold the end product shape in small scale
Impact Forming Machine
Mold the end product shape in large scale
Battering Machine
Coat the product with a layer of slurry
Predust Coating Machine
Coat the product with a layer of powder
Frying Pot
Frying at high temperature in batch
Continuous Fryer
Rapid continuous frying at high temperature
Deep Fryer
Frying at high temperature in small batch
Air Cooling Machine
Cool the fries/chips temperature down
Tunnel Freezer
Rapidly freeze fries/chips, lock in flavor and freshness
POLY NUGGET PRODUCTION LINE VIDEOS
Chicken Nugget Production Line Customer Feedback
Patty Production Line Test
Chicken Wings Frying Line Customer Feedback
POLY NUGGET LINE DEALS WITH VARIOUS SHAPES
Poly nugget production line is adeptly equipped with easily interchangeable customized molds to cater to a variety of shapes and sizes, including circles, classic nugget shapes, squares, hearts, triangles and so on. This line encompasses an array of machines dedicated to forming, battering, flouring (pre-dusting), and breading, ensuring a seamless and efficient production process.
Capable of producing a diverse assortment of products, Poly nugget production line is not limited to conventional mallard chicken nuggets. It extends its capabilities to include hamburger patties, sweet potato latkes, pumpkin pies, meat bunches, and many other products, all of which can be crafted in an array of shapes and sizes to meet the evolving demands of the market.
NUGGET TYPES OF POLY FRYING LINES DEAL WITH
There are various types of nuggets that can be produced on Poly nugget production line, catering to diverse tastes and dietary preferences. Here are more examples:
Chicken Nuggets: Perhaps the most well-known type of nugget, these are made from ground or minced chicken meat, shaped into small pieces, breaded, and then cooked (usually fried or baked).
Fish Nuggets: Similar to chicken nuggets, but made from fish meat. They are often marketed as a healthier alternative to chicken or meat nuggets.
Vegetable Nuggets: These nuggets are made from a mixture of different vegetables and are a popular vegetarian or vegan alternative to meat-based nuggets.
Meat Alternatives: With the rise of plant-based diets, nugget production lines are also used to create meat alternative nuggets made from ingredients like soy, peas, wheat gluten (seitan), or other plant proteins designed to mimic the texture and taste of meat.
Cheese Nuggets: Cheese nuggets are made from cheese that is coated with breadcrumbs or batter and then fried or baked.
Tofu Nuggets: Tofu can be cut into bite-sized pieces and prepared with a crispy coating to make tofu nuggets, which are a popular option for those on a vegetarian or vegan diet.
Combo Nuggets: Some nuggets may include a combination of ingredients, like cheese and vegetables, chicken and cheese, or even blends of different meats.
Each type of nugget requires specific processing steps or ingredients to achieve the desired texture, flavor, and nutritional content. Poly nugget production line are adapted and customized for different types of products, including adjustments to the machinery for forming, coating, cooking, and freezing, as well as the recipes for batters, breadings, and seasonings. Contact us for specific requirements and designs.
AUTOMATIC VS. SEMI-AUTOMATIC FRENCH FRIES MACHINE: HOW TO CHOOSE?
When choosing between an automatic and semi-automatic french fries production line, potential buyers must consider several factors, including the level of automation they require, the initial investment, and the long-term operational benefits.
Automatic French Fries Production Line:
An automatic french fries line epitomizes efficiency and consistency. This line typically includes advanced machinery like an automatic potato sorter, peeler, slicer, blancher, drier, continuous fryer, and a packaging system. The integration of conveyors and smart systems ensures minimal human intervention, which significantly reduces the risk of contamination and human error.
The initial investment for a fully automatic line is higher due to the sophisticated technology and machinery involved. However, the return on investment can be rapid, as these lines boast high production capacities, consistent product quality, and reduced labor costs. The automation allows for continuous operation with less downtime and can easily be integrated with real-time monitoring systems for a seamless production process.
Semi-Automatic French Fries Production Line:
A semi-automatic line, on the other hand, combines manual and automated processes. Key machines include the potato slicer and frying pot, etc. This setup is ideal for businesses that are transitioning from a manual operation and are not ready to fully automate due to budget constraints or to maintain a certain level of hands-on quality control.
The investment for a semi-automatic line is lower, making it a more accessible option for small to medium-sized businesses. It allows for a more gradual investment, where businesses can automate additional processes over time. The semi-automatic line provides flexibility in production and can adapt to changes in product demand without a significant increase in labor costs.
In summary, the choice between an automatic and semi-automatic french fries production line hinges on the balance between the desired level of automation, the available investment, and the long-term operational goals of the business. An automatic line is a fit for those aiming for high-volume, consistent production with minimal labor, while a semi-automatic line offers flexibility and a lower entry point for businesses scaling up their operations.
WHY YOU NEED TO INVEST IN A FROZEN POTATO PROCESS LINE?
A typical frozen french fries production line includes several key pieces of equipment: a potato sorter, washer and peeler, cutter, blancher, drier, fryer, freezer, and packaging machine(optional). The exact configuration can vary depending on the capacity and automation level of the line.
The freezing process is critical for preserving the texture, flavor, and nutritional value of french fries. Rapid freezing techniques, like Individual Quick Freezing (IQF), are used to freeze the fries quickly, which prevents the formation of large ice crystals and maintains the cellular structure of the potato, ensuring high-quality fries after cooking.
Production capacity of our machine can vary widely depending on the size of the equipment and the level of automation. Small to medium lines can produce anywhere from 100 to 500 kilograms per hour, while large, industrial-scale lines can produce several tons per hour.
Our state-of-the-art frozen french fries production lines are designed to deliver efficiency, consistency, and the highest quality product. Whether you’re looking to start a new venture or scale up your existing operations, we have the perfect solution to suit your needs.
EVERYTHING YOU SHOULD KNOW ABOUT POLY SMALL FRENCH FRIES LINE
The minimum production capacity of our small french fries line starts at 70-100 kg per hour, which is suitable for small-scale operations or businesses just starting out.
Our production line can be customized to produce different cuts of potatoes, including crinkle-cut, curly fries, and other specialty shapes. Customization may require additional cutting equipment or dies.
The total footprint for a basic small french fries production line is typically around 50 to 100 square meters, depending on the layout and additional modules included.
The small line can come with either manual or automated solutions for peeling and washing potatoes. The choice depends on your budget and the level of automation you require.
BENEFITS OF INVESTING IN POLY FRENCH FRY PRODUCTION LINE
Increased Production Efficiency: Reduce labor costs and maximize output with automation.
Improved Product Quality: Ensure consistent fry quality, size, and shape, minimizing waste and maximizing customer satisfaction.
Enhanced Food Safety: Poly’s systems are built using food-grade stainless steel and meet the highest safety standards.
Profit Maximization: Increase production volume and profitability with reduced operating costs and improved efficiency.
CHOOSE THE RIGHT FRENCH FRY LINE FOR YOUR PERSONAL NEEDS
Selecting the optimal line depends on several factors:
Space Availability: Ensure sufficient space to accommodate the chosen line and ancillary equipment.ntrol, and affordability in small-scale operations. Opt for a continuous fryer if scalability, efficiency, and consistency are priorities for large-scale production.
Production Capacity: Determine your required output to match the line’s capabilities.
Level of Automation: Choose the level of automation that best suits your budget and staffing levels.
Budget: Poly offers flexible financing options to suit various budgets.
