A state-of-the-art solution for frying not only French fries but also potato chips and other related snacks.
With a capacity ranging from 100 to 2,000 kg/h, Poly french fries production line is designed to deliver uniformly golden and fresh-looking fries while extending the lifespan of the frying oil. Its advanced technology ensures consistent food quality and taste, optimizing the frying process for high efficiency and lower operational costs.
Contact us now to enhance efficiency, quality, and taste in your food business.
POLY FRENCH FRIES LINE SPECIFICATIONS
| Capacity (kg/h) | 100-2,000 |
| Raw Material | Potato |
| French Fries Size | Customize |
| Machine Material | Food grade SUS304 |
| Voltage (V) | 220/380 |
| Power (kW) | 7.5-60 |
| Power Source | Electric/Gas/Diesel |
POLY FRENCH FRIES LINE PRODUCTION SHAPE
Frozen Fries
Crinkle Cut Fries
Traditional Cut Fries
Curly Fries
Sweet Potato Fries
Waffle Fries
RAW MATERIAL WE CAN PROCESS
Potato
Banana/Plantain
Sweet Potato
Cassava
Dasheen
Taro
HOT SALE LINE PRODUCTION UNITS FOR SALE
Elevator
For elevating and conveying fresh potatoes into the next washing peeling machine
Washing and Peeling Roller
Peel and clean potatoes through brush friction
Manual Sorting Worktable
Manually select required potatoes from the total
Strip Cutter
Cut the potatoes into strips of the specified thickness
Bubble Cleaning Machine
Deep clean the fries/chips
Roller Sorting Machine
Filter the leftover material and unqualified fries
Blanching Machine
Used to prevent fries/chips from discolouration
Vibrating Machine
Remove the excess water/oil
Continuous Fryer
Rapid continuous frying at high temperature
Frying Pot
Frying at high temperature in batch
Air Cooling Machine
Cool the fries/chips temperature down
Tunnel Freezer
Rapidly freeze fries/chips, lock in flavor and freshness
POLY FRENCH FRIES LINE VIDEOS
French Fries Production Line Workflow
Potato Chips Production Line Test
Semi Automatic Sweet Potato Line Test
CAPACITY TYPES OF POLY FRENCH FRY PROCESS LINE
Poly offers a range of French fry production lines to suit various business needs and scales:
Small-Scale Lines (50-300 kg/h): Perfect for startups and businesses with limited space, these semi-automated lines provide a cost-effective entry into high-quality French fry production. They are easily manageable with a smaller team.
Medium-Scale Lines (300-1000 kg/h): Ideal for growing businesses, these lines incorporate increased automation for enhanced efficiency and higher output. They offer greater flexibility and scalability.
Large-Scale Lines (1000+ kg/h): Designed for high-volume production, these fully automated lines deliver exceptional throughput and consistent product quality. Poly’s large-scale systems can often process other potato products beyond standard fries.
KEY FEATURES OF POLY LINE UNIT
Poly’s lines boast cutting-edge technology throughout the entire production process:
Washing and Peeling: Our systems utilize high-pressure fruit and vegetable bubble washers for thorough cleaning, followed by efficient steam peelers for minimal waste and optimal yield.
Cutting: Precision cutting ensures uniform fry sizes and shapes, maximizing customer satisfaction and minimizing defects. Choose from straight cut, crinkle cut, waffle cut, and more.
Blanching: Poly’s spiral blanching systems maintain color and texture, ensuring consistently high-quality fries. The process involves carefully controlled hot water to remove excess starch and preserve color.
Dewatering: Our advanced dewatering systems efficiently remove excess water, minimizing oil absorption during frying and improving the final product’s crispness. We offer both semi and fully automated systems for varying needs.
Frying: Poly utilizes high-efficiency continuous frying systems, ensuring consistent cooking and minimizing waste. Precise temperature control guarantees optimal fry texture and browning.
De-oiling: Our centrifugal de-oiling systems effectively remove excess oil, leading to healthier and more appealing fries. The vibrations in other de-oiling systems help ensure fries aren’t damaged during the process.
Freezing/Flavoring: Poly incorporates state-of-the-art Individual Quick Freezing (IQF) technology to lock in freshness and quality, preventing freezer burn. Automated flavoring systems enable consistent seasoning throughout the batch.
Packaging: Automated weighing and packaging machines ensure efficient and consistent product presentation, ready for distribution.
AUTOMATIC VS. SEMI-AUTOMATIC FRENCH FRIES MACHINE: HOW TO CHOOSE?
When choosing between an automatic and semi-automatic french fries production line, potential buyers must consider several factors, including the level of automation they require, the initial investment, and the long-term operational benefits.
Automatic French Fries Production Line:
An automatic french fries line epitomizes efficiency and consistency. This line typically includes advanced machinery like an automatic potato sorter, peeler, slicer, blancher, drier, continuous fryer, and a packaging system. The integration of conveyors and smart systems ensures minimal human intervention, which significantly reduces the risk of contamination and human error.
The initial investment for a fully automatic line is higher due to the sophisticated technology and machinery involved. However, the return on investment can be rapid, as these lines boast high production capacities, consistent product quality, and reduced labor costs. The automation allows for continuous operation with less downtime and can easily be integrated with real-time monitoring systems for a seamless production process.
Semi-Automatic French Fries Production Line:
A semi-automatic line, on the other hand, combines manual and automated processes. Key machines include the potato slicer and frying pot, etc. This setup is ideal for businesses that are transitioning from a manual operation and are not ready to fully automate due to budget constraints or to maintain a certain level of hands-on quality control.
The investment for a semi-automatic line is lower, making it a more accessible option for small to medium-sized businesses. It allows for a more gradual investment, where businesses can automate additional processes over time. The semi-automatic line provides flexibility in production and can adapt to changes in product demand without a significant increase in labor costs.
In summary, the choice between an automatic and semi-automatic french fries production line hinges on the balance between the desired level of automation, the available investment, and the long-term operational goals of the business. An automatic line is a fit for those aiming for high-volume, consistent production with minimal labor, while a semi-automatic line offers flexibility and a lower entry point for businesses scaling up their operations.
WHY YOU NEED TO INVEST IN A FROZEN POTATO PROCESS LINE?
A typical frozen french fries production line includes several key pieces of equipment: a potato sorter, washer and peeler, cutter, blancher, drier, fryer, freezer, and packaging machine(optional). The exact configuration can vary depending on the capacity and automation level of the line.
The freezing process is critical for preserving the texture, flavor, and nutritional value of french fries. Rapid freezing techniques, like Individual Quick Freezing (IQF), are used to freeze the fries quickly, which prevents the formation of large ice crystals and maintains the cellular structure of the potato, ensuring high-quality fries after cooking.
Production capacity of our machine can vary widely depending on the size of the equipment and the level of automation. Small to medium lines can produce anywhere from 100 to 500 kilograms per hour, while large, industrial-scale lines can produce several tons per hour.
Our state-of-the-art frozen french fries production lines are designed to deliver efficiency, consistency, and the highest quality product. Whether you’re looking to start a new venture or scale up your existing operations, we have the perfect solution to suit your needs.
EVERYTHING YOU SHOULD KNOW ABOUT POLY SMALL FRENCH FRIES LINE
The minimum production capacity of our small french fries line starts at 70-100 kg per hour, which is suitable for small-scale operations or businesses just starting out.
Our production line can be customized to produce different cuts of potatoes, including crinkle-cut, curly fries, and other specialty shapes. Customization may require additional cutting equipment or dies.
The total footprint for a basic small french fries production line is typically around 50 to 100 square meters, depending on the layout and additional modules included.
The small line can come with either manual or automated solutions for peeling and washing potatoes. The choice depends on your budget and the level of automation you require.
BENEFITS OF INVESTING IN POLY FRENCH FRY PRODUCTION LINE
Increased Production Efficiency: Reduce labor costs and maximize output with automation.
Improved Product Quality: Ensure consistent fry quality, size, and shape, minimizing waste and maximizing customer satisfaction.
Enhanced Food Safety: Poly’s systems are built using food-grade stainless steel and meet the highest safety standards.
Profit Maximization: Increase production volume and profitability with reduced operating costs and improved efficiency.
CHOOSE THE RIGHT FRENCH FRY LINE FOR YOUR PERSONAL NEEDS
Selecting the optimal line depends on several factors:
Space Availability: Ensure sufficient space to accommodate the chosen line and ancillary equipment.ntrol, and affordability in small-scale operations. Opt for a continuous fryer if scalability, efficiency, and consistency are priorities for large-scale production.
Production Capacity: Determine your required output to match the line’s capabilities.
Level of Automation: Choose the level of automation that best suits your budget and staffing levels.
Budget: Poly offers flexible financing options to suit various budgets.
